Respect for People – Corrective Actions

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We recently came across a situation in a very long cycle time process. During the “automatic” process an operator is to check the status of the operation every 30 minutes and make any corrections for process deviations.   Now that we are focusing on this process, we created a plan to poka yoke the system so that we don’t have to rely on an operator remembering to check every half hour, Continue reading

Interesting Poka Yoke

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We bought a new kitchen table yesterday and found an interesting mistake proofing system for all the nuts, bolts, and washers that are needed for assembly.  They were in a bag that was put inside a bigger red bag.  The top of the red bag was twisted Continue reading